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Process Safety Management (PSM) is one approach to controlling risk to the high hazard process by reducing the Loss Of Primary Containment (LOPC) of hazardous materials in a process that could potentially become a major event. As a way to reduce Loss Of Primary Containment (LOPC), it can be done by recording Process Safety Events (PSEs) information. This information is then recorded through the Process Safety Management (PSM) program and can become a requirement for an industry to operate. The framework for process safety, and the development of key performance indicators, is illustrated in the Process Safety Pyramid and is divided into 4 tiers. The four levels of the Process Safety Pyramid can provide various steps for process safety. However, it is important to choose highly relevant KPIs that can measure the integrity of risk control measures and provide an early warning system against system failures or systemic failures. Key Performance Indicator (KPI) for Tier 4 is a leading indicator designed to monitor the realization of a planned program, fulfillment of regulatory compliance, monitoring and recording, as well as efforts to resolve or corrective actions from recommendations that arise related to activities. in 14 elements. Therefore, a Tier 4 KPI is generally for measuring planned activities and the goal is to achieve 100% completion. In addition, Tier 4 indicators can also be used as an internal company tool for reporting and measuring the performance of each operating unit that needs to be continuously developed and adjusted to the actual conditions in the company (API 754). Based on the research that has been done, it can be concluded that PT.X has taken into account PSM in its operations, but there is still a lot of room for further development because there are still the results of calculating some elements that are classified as bad. This deficiency is caused by a lack of understanding regarding PSM from top management to operators.
Commonly, petrochemical industry is the type of industry with a high level of potential process accident hazards that can affect workers, the community and the surrounding environment. PT. XYZ as a producer of Urea Fertilizer (NH₂)₂CO is one of the petrochemical industry in Indonesia and their business processes cannot be separated from upstream process hazards (processing natural gas raw materials into semi-finished raw materials) to downstream process hazards (fertilizer production process). Therefore, a special management system is needed to identify, mitigate, control and respond to hazards from all products and processes activity in the workplace. Process Safety Management (PSM) is a proactive process-based safety management system in identifying, mitigating, controlling and responding to hazards from all activities or production processes in the workplace that are widely used by the petrochemical industry which is implemented by PT XYZ in one of its factories, it?s 2B plants. The purpose of this study is to analyze the maturity level of PSM implementation at PT XYZ's 2B plants which consists of 14 elements, namely Process Safety Information (PSI), Process Hazard Analysis (PHA), Operating Procedure (OP), Employee Participation (EP), Training (TRA). ), Contractor (CTR), Pre Startup Safety Review (PSSR), Mechanical Integrity (MI), Permit To Work (PTW), Management Of Change (MOC), Incident Investigation (II), Emergency Response and Planning (ERP), Compliance Audit (CA), and Trade Secret (TS) where the maturity level of PSM implementation is to be able to identify the advantages and disadvantages of each element implemented in order to identify and determine actions that can be taken to improve the implementation of PSM elements so as to reduce the potential for the accident process. In conducting research to assess PSM implementation maturity level, the research uses a mixed method of semi-qualitative descriptive analysis by approaching the sources of information obtained through questionnaires, interviews, and observations field and research company documents with a sample of 93 people. The results of the assessment research on 14 PSM elements at PT XYZ's 2B factory are committed to excellence where from these 14 elements there are only 4 elements at the compliant level.
The root causes of most industrial accidents have been linked to process safety issues ranging from poor safety culture, lack of communication, asset integrity issues, lack of management leadership and human factors as well as inappropriate policies. Accidents can be prevented with adequate application of process safety management. The subcontractor selection process, which will be appointed in a job, is the first step to run a company system for prevention, supervision, implementation and quality improvement in a job. The research was conducted using Delphi. The research was conducted from February 2022 to June 2022. Data collection techniques were through direct observation and review of company documents guided by RKK offers which will be analyzed according to guidelines from the International Sustainable Rating System (ISRS) and Process safety Management theory from Theophilus. Another objective is that if this policy document is carried out in a more appropriate manner then it is certain that it can improve the diving performance of subcontractor construction and from the government side so that the Ministry of PUPR can form an assessor team during the initial vendor selection inspection, determine the risk level assessment and develop Another point that can be completed is to ensure that the subcontractor or vendor has implemented the appropriate document policy. And for the company to be able to display an increase in construction safety performance
