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This thesis discusses about the analysis at risk behavior unsafe behavior on workers in the furnace area PT. X. This research is a quantitative research using cross sectional study design and total of 78 respondents. The data used in this research is primary data and secondary data. Primary data obtained from questionnaires filled by respondents while secondary data obtained through corporate documents. This research uses Coopers Reciprocal Safety Culture model of Behavioral Approach dimension.
PT X is a steel plate fabrication company that produces a painting process. The painting process occurs in painting areas 1 and 2. Various health risk factors can occur due to contact with chemicals, one of which is contact dermatitis. Multiple factors can cause contact dermatitis, including individual factors and occupational factors. This study will analyze the determinants of contact dermatitis in PT X painting area workers in 2022. This study used a cross-sectional design with a quantitative approach. The population and sample of this study were all workers in the painting area, totaling 69 people-data collection using questionnaires, observations, and company clinical documents. The study results are that the prevalence of contact dermatitis in painting area workers at PT X based on primary data is 31.9% and secondary company data from January to October 2022 is 7.25%. The description of the most individual factors is age <35 years, the type of work is operator, the respondent has no history of atopy, the personal hygiene of the respondents is good and always uses PPE, while the description of the most occupational factors is the length of contact ≥ 6 hours/day, working period <11 years, and frequency contact ≥5 times/day. The inferential analysis found a relationship between the incidence of contact dermatitis and individual factors, namely the type of work and history of atopy. There was a relationship between the incidence of contact dermatitis and occupational factors, namely contact duration and frequency of contact. Efforts that can be made to prevent contact dermatitis include communicating hazards in the workplace, conducting personal hygiene education and health risks that can occur, providing appropriate PPE according to the type of chemical and educating workers on the correct use of PPE, and informing workers to seek treatment immediately if they have symptoms contact dermatitis.
Noise level in Water Treatment Plant (WTP) is high enough. Increasing the need for clean water in line with the increasing population, making the Water Supply Company (PDAM) is required to increase production capacity. There are machines and production processes that have different characteristics than other types of industries. There are 306 PDAMs throughout Indonesia, the potential number of workers exposed to noise is very large, it is necessary to further investigate the relationship between noise characteristics and its determinants to hearing loss to PDAM workers to obtain the most appropriate form of control. This study used a cross sectional study design. The stages of this study are to measure the noise level and provide questionnaires as primary data, analyzing the worker audiometric results as secondary data and using Chi Square statistical test and multi determinant analysis to find out the relationship between independent and dependent variables. The results obtained that the source of noise in water treatment plants are pumps, exhaust fan, compressor, blower, vacuum and waterfall. About 84.4% of workers in the production area exposed to noise > 85 dBA. About 15.6% of workers have hearing loss. It is concluded that exposure workers over 85 dBA with dominant noise frequency > 2000 Hz can cause hearing impairment and aggravate if workers are > 40 years old and have a working life > 14 years. Key words: Noise, Water supply company, Hearing loss, Noise frequency
Safety climate is a worker's perception of the importance of safe behavior at work in relation towards policies, safety, procedures, practices, and overall safety interests and priorities. A poor safety climate will be characterized by increased worker stress, poor safety communication, and lack of support thus normalizing unsafe behavior, decreasing situational awareness, and increasing the likelihood of accidents. Safety climate measurements can be used by companies as a leading indicator in establishing / improving existing safety programs. This study aims to analyze the safety climate profile in the support point area at PT X in 2025 based on the dimensions of management commitment, safety communication, rules and procedures, supportive environment, personal accountability, and training. The research design used is cross sectional with data collection methods using questionnaires (primary data). The number of samples analyzed was 118 respondents. Data analysis was used through descriptive and inferential analysis (Mann Whitney and Kruskal Wallis Test). The results of this study indicate that the safety climate profile in the PT X support point area in 2025 is good, with an average score of 5.18. All dimensions measured get an average score of 4.98 - 5.31. The average safety climate score in the age, tenure, and education groups showed significant differences in the dimensions of management commitment, safety communication, and training.
Kata Kunci: Dosis Pajanan Bising, gangguan non-auditory, manufaktur
Occupational Noise can cause either auditory system or non-auditory system disorder. PT X is a manufacturing industry which has production process that produces noise. The purpose of this study is to observe the relationship between daily noise exposure dose, age, working time and utilization of hearing protection to nonauditory disorders. Data collection was done by direct measurement for daily noise exposure dose and structural interview for non-auditory disorders. The result from measurement of daily noise exposure dose in all working units showed the value above the Threshold Limit Value (TLV). In the other hand, the result for nonauditory disorder measurement showed 59.6% of 52 respondents suffered severe nonauditory disorders and 40.4% suffered mild non-auditory disorders. Analysis using TTest resulted in significant difference on means value of daily noise exposure dose between non-auditory disorders levels. Furthermore, analysis of age, working time, and utilization of hearing protection to non-auditory disorder resulted in insignificant relationship. Based on the result of the study, it could be concluded that non-auditory disorder suffered by workers was mostly caused by daily noise exposure dose. Hence, the recommendation to control the non-auditory disorders is to reduce daily noise exposure dose until lower than TLV.
Key words: daily noise exposure dose, non-auditory, manufacture
Industri farmasi merupakan industri yang memiliki risko kebakaran dan ledakan yang sangat besar karena penanganan beragam bahan kimia cair, padatan, dan gas yang mudah terbakar serta bahan kimia berbahaya lainnya. Tujuan umum dari penelitian ini adalah untuk mengklasifikasikan area berbahaya berdasarkan standar IEC 60079-10-2 serta menganalisis tingkat risiko kebakaran dan ledakan debu dalam proses granulasi pada fasilitas Non Betalactam (Multi Product Facility). Penelitian ini merupakan penelitian deskriptif semi kuantitatif yang bertujuan untuk mengklasifikasikan area berbahaya pada proses granulasi berdasarkan standar IEC 60079-10-2 dan menentukan tingkat risiko kebakaran dan ledakan debu dalam tahapan pencampuran (mixing) dengan menggunakan metode Dow’s Fire Explosion Index. Populasi ini melibatkan semua bahan kimia berbahaya dan peralatan yang digunakan pada proses pembuatan obat di PT. X. Combustible dust yang digunakan dalam proses granulasi pada fasilitas Non Betalactam Facility (Multi Product Facility) berupa bahan aktif farmasi dan eksipien, seperti methyldopa hydrate, paracetamol, loperamide hydrochloride, diazepam, domperidone, prednisolone micronised, magnesium stearate. polyvidone 30, sodium starch glycolate, dan amylum maydis. Minimum Ignition Energy (MIE) yang dimiliki oleh semua bahan aktif berbeda-beda nilainya sesuai hasil uji laboratorium eksternal dengan nilai yang paling sensitif terhadap penyalaan, yaitu diazepam, methyldopa hydrate, loperamide hydrochloride, domperidone dan prednisolone micronised yang mempunyai nilai MIE 1-3 mj yang dapat menyebabkan ledakan kuat hingga sangat kuat jika memenuhi konsentrasi Minimum Explosive Concentration (MEC). Sehubungan dengan hal itu, sebelum menentukan klasifikasi area berbahaya, sangat penting untuk mengidentifikasi sumber penyalaan di area proses tersebut. Adapun sumber penyalaan tersebut bersumber dari peralatan listrik, listrik statis, dan friction/mechanical spark. Klasifikasi area berbahaya dengan kategori zona dalam proses granulasi pada fasilitas Non Betalactam (Multi Product Facility) terdiri dari zona 20 di setiap dalam chamber/container peralatan, zona 21 di setiap bukaan hopper/charging unit, tempat perilisan debu dengan radius satu meter dan zona 22 di luar zona 21 di dalam ruangan proses granulasi. Tingkat risiko kebakaran dan ledakan debu pada proses granulasi (mixing) dengan menggunakan metode granulasi basah (hybrid mixture) berdasarkan metode Dow’s Fire and Explosion Index adalah risiko sedang (moderate) dengan total skor 95,1762 dengan radius paparannya sebesar 29,010 meter dan estimasi kerugiannya mencapai Rp 1.467.276.735.672. Oleh karenanya, sangat penting untuk melakukan mitigasi risiko sehingga risiko kebakaran dan ledakan debu di area proses ini berada pada risiko yang rendah.
The pharmaceutical industry is an industry that has a very large risk of fire and explosion due to the handling of a variety of flammable liquid, solid and gaseous chemicals as well as other hazardous chemicals. The general objective of this study is to classify hazardous areas based on IEC 60079-10-2 standards and to analyze the risk level of fire and dust explosion in the granulation process at the Non Betalactam facility (Multi Product Facility). This research is a semi-quantitative descriptive study that aims to classify hazardous areas in the granulation process based on IEC 60079-10-2 standards and determine the risk level of fire and dust explosion in the mixing stage using the Dow's Fire Explosion Index method. This population includes all hazardous chemicals and equipment used in the drug manufacturing process at PT. X. Combustible dust used in the granulation process at the Non Betalactam Facility (Multi Product Facility) is in the form of active pharmaceutical ingredients and excipients, such as methyldopa hydrate, paracetamol, loperamide hydrochloride, diazepam, domperidone, micronised prednisolone, magnesium stearate. polyvidone 30, sodium starch glycolate, and amylum maydis. The Minimum Ignition Energy (MIE) that all active ingredients have a different value according to the results of external laboratory tests with values that are most sensitive to ignition, namely diazepam, methyldopa hydrate, loperamide hydrochloride, domperidone and micronised prednisolone which have an MIE value of 1-3 mj which can cause a strong to very strong explosion if it meets the Minimum Explosive Concentration (MEC) concentration. In this regard, before determining the classification of a hazardous area, it is very important to identify the source of ignition in the process area. The ignition sources come from electrical equipment, static electricity, and friction/mechanical spark. Classification of hazardous areas with the category of zones in the granulation process at Non Betalactam facilities (Multi Product Facility) consists of zone 20 in each equipment chamber/container, zone 21 in each opening of the hopper/charging unit, a dust release area with a radius of one meter and zone 22 outside zone 21 in the granulation process room. The risk level of fire and dust explosion in the granulation process (mixing) using the wet granulation method (hybrid mixture) based on the Dow's Fire and Explosion Index method is moderate risk with a total score of 95.1762 with an exposure radius of 29.010 meters and an estimated loss of IDR 1,467. 276,735,672. Therefore, it is very important to carry out risk mitigation so that the risk of fire and dust explosion in this process area is at a low risk.
