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Process Safety Management (PSM) is one approach to controlling risk to the high hazard process by reducing the Loss Of Primary Containment (LOPC) of hazardous materials in a process that could potentially become a major event. As a way to reduce Loss Of Primary Containment (LOPC), it can be done by recording Process Safety Events (PSEs) information. This information is then recorded through the Process Safety Management (PSM) program and can become a requirement for an industry to operate. The framework for process safety, and the development of key performance indicators, is illustrated in the Process Safety Pyramid and is divided into 4 tiers. The four levels of the Process Safety Pyramid can provide various steps for process safety. However, it is important to choose highly relevant KPIs that can measure the integrity of risk control measures and provide an early warning system against system failures or systemic failures. Key Performance Indicator (KPI) for Tier 4 is a leading indicator designed to monitor the realization of a planned program, fulfillment of regulatory compliance, monitoring and recording, as well as efforts to resolve or corrective actions from recommendations that arise related to activities. in 14 elements. Therefore, a Tier 4 KPI is generally for measuring planned activities and the goal is to achieve 100% completion. In addition, Tier 4 indicators can also be used as an internal company tool for reporting and measuring the performance of each operating unit that needs to be continuously developed and adjusted to the actual conditions in the company (API 754). Based on the research that has been done, it can be concluded that PT.X has taken into account PSM in its operations, but there is still a lot of room for further development because there are still the results of calculating some elements that are classified as bad. This deficiency is caused by a lack of understanding regarding PSM from top management to operators.
Commonly, petrochemical industry is the type of industry with a high level of potential process accident hazards that can affect workers, the community and the surrounding environment. PT. XYZ as a producer of Urea Fertilizer (NH₂)₂CO is one of the petrochemical industry in Indonesia and their business processes cannot be separated from upstream process hazards (processing natural gas raw materials into semi-finished raw materials) to downstream process hazards (fertilizer production process). Therefore, a special management system is needed to identify, mitigate, control and respond to hazards from all products and processes activity in the workplace. Process Safety Management (PSM) is a proactive process-based safety management system in identifying, mitigating, controlling and responding to hazards from all activities or production processes in the workplace that are widely used by the petrochemical industry which is implemented by PT XYZ in one of its factories, it?s 2B plants. The purpose of this study is to analyze the maturity level of PSM implementation at PT XYZ's 2B plants which consists of 14 elements, namely Process Safety Information (PSI), Process Hazard Analysis (PHA), Operating Procedure (OP), Employee Participation (EP), Training (TRA). ), Contractor (CTR), Pre Startup Safety Review (PSSR), Mechanical Integrity (MI), Permit To Work (PTW), Management Of Change (MOC), Incident Investigation (II), Emergency Response and Planning (ERP), Compliance Audit (CA), and Trade Secret (TS) where the maturity level of PSM implementation is to be able to identify the advantages and disadvantages of each element implemented in order to identify and determine actions that can be taken to improve the implementation of PSM elements so as to reduce the potential for the accident process. In conducting research to assess PSM implementation maturity level, the research uses a mixed method of semi-qualitative descriptive analysis by approaching the sources of information obtained through questionnaires, interviews, and observations field and research company documents with a sample of 93 people. The results of the assessment research on 14 PSM elements at PT XYZ's 2B factory are committed to excellence where from these 14 elements there are only 4 elements at the compliant level.
Sekarang ini, di industri geothermal serta minyak dan gas, tren penggunaan tenaga kontraktor semakin meningkat. Hal ini tentu saja diikuti oleh meningkatnya resiko keselamatan kerja yang dihadapi oleh pekerja kontraktor, dengan demikian peran dari sistem manajemen keselamatan & kesehatan kerja kontraktor – Contractor SHE management system (CSMS) menjadi semakin penting untuk diperhatikan. Tujuan penelitian ini adalah untuk mengidentifikasi faktor-faktor yang menyebabkan rendahnya tingkat implementasi CSMS di PT. X unit bisnis geothermal pada tahun 2011. Penelitian ini merupakan penelitian kualitatif dengan desain deskriptif komparatif, menggunakan elemen-elemen dalam panduan sistem manajemen OHSAS sebagai referensi untuk mendapatkan faktor-faktor yang akan diidentifikasi. Jenis data yang digunakan adalah data primer dan sekunder, sedangkan pengumpulan data dilakukan dengan observasi lapangan, wawancara dan studi literatur. Berdasarkan hasil penelitian diketahui bahwa faktor-faktor yang menyebabkan rendahnya tingkat implementasi CSMS di PT. X unit bisnis geothermal pada tahun 2011 adalah faktor dokumentasi yaitu kurang informatifnya form yang disediakan pada tahap pre job dan faktor sumber daya dimana belum ditetapkan sumber daya yang disediakan untuk menjadi representasi SHE. Saran yang diberikan adalah dengan merevisi form pada tahap pre job, kemudian dengan membuat penugasan tertulis mengenai sumber daya yang ditunjuk untuk malakukan peran dan tanggung jawab dari representasi SHE. Kata kunci, Sistem manajemen Kesehatan & Keselamatan Kerja Kontraktor.
Right now, in geothermal, oil & gas industry, the tren of using contractor workforce is increasing. Of course this condition followed by the increase of health and safety risk faced by the contractor’s workers. Therefore the role of Contractor SHE Management System (CSMS) become more and more important to be noted. The objective of this research was to identify the cause factors of CSMS low implementation rate in geothermal unit business of PT. X in 2011. This research using Qualtative methode with Comparative Descriptive design. This research using elements of OHSAS management system guideline as a reference to get theidentify factors which will be analyzed, the data used was primary and secondary. The research found that the factor which causing low implementation rate of CSMS in geothermal unit business of PT. X in 2011 was the factor of document, that the form of pre job phase which was not informative and the factor of human resource, that the resource for the SHE representative was not yet decided. It is sugested to revise the form in pre job phase to be more informative and to make a writen assignment of personnel who will take the role & responsibility of SHE representative. Keyword Contractor Safety Management System, CSMS
In the industrial era 4.0 and technological developments, all industrial sectors are required to ensure that their companies have a concept of system resilience from all kinds of potential for variability in business processes, which is then referred to as the concept of resilience. This study aims to analyze the application of the concept of safety resilience in mining industry companies to determine the level of the company's ability to deal with unexpected conditions. The design of this research study is descriptive with a semi-quantitative method and uses the Resilience Assessment Grid (RAG) tools as an interview guide. Data were collected by reviewing company documents and conducting interviews using the purposive sampling technique. Based on the results of the analysis, PT X has an element of resilience by comparing the company's reliability with the amount of risk. In addition, the level of implementation of the safety resilience concept at PT X has an average percentage of 87.9% which is included in the stage towards resilience with details on response-ability (88.9%), monitoring ability (89.2%), learning ability (86.1%), and anticipation (87.6%). The technological approach, good response-ability, and commitment from company officials are aspects that support the high level of implementation of the safety resilience concept at PT X. Meanwhile, the imbalance in the level of risk perception among workers and the company's learning base that still prioritizes the safety-I paradigm is an obstacle for companies to implement maximum safety resilience concept.
